Junior Process Engineer - Powertrain Assembly

 We are seeking a highly motivated and enthusiastic entry-level Powertrain Assembly Process Engineer to join our dynamic manufacturing engineering team. This role is ideal for a recent graduate with 0-1 year of experience who is passionate about automotive engineering and manufacturing processes. The successful candidate will contribute to optimizing and improving powertrain assembly lines, ensuring high-quality production, efficiency, and continuous improvement. This position offers an excellent opportunity to learn from experienced professionals and grow within the automotive industry.

Key Responsibilities:

• Support the development, optimization, and continuous improvement of powertrain assembly processes for various components (e.g., engines, transmissions, drivetrains).

• Assist in identifying and implementing process improvements to enhance efficiency, reduce cycle time, minimize scrap, and improve overall equipment effectiveness.

• Participate in root cause analysis and problem-solving activities for production issues, quality concerns, and warranty claims .

• Collaborate with cross-functional teams, including design engineering, quality, production, and maintenance, to resolve manufacturing challenges and support new product introductions.

• Help create, review, and update standard operating procedures, work instructions, process flow diagrams, and control plans to ensure clear guidelines for assembly operators.

• Support the implementation of lean manufacturing principles, 5S initiatives, and other continuous improvement methodologies on the assembly line.

• Assist in data collection and analysis using tools like Excel or other statistical methods to monitor process performance and identify areas for improvement.

• Participate in the evaluation and selection of assembly equipment, tooling, and fixtures, ensuring they meet production requirements and quality standards.

• Contribute to design for manufacturability and design for assembly reviews, providing feedback to product design teams.

• Support testing and validation activities of assembled powertrain units, analyzing results, and documenting findings.

• Maintain accurate records and documentation related to process changes, improvements, and issues.

Qualifications:

• Bachelor’s degree in mechanical engineering, Manufacturing Engineering, Automotive Engineering, Production Engineering, Industrial Engineering, Electrical & Electronics, Mechatronics or a closely related field.
• 0-1 year of professional experience (internships, co-op experiences, or significant academic projects in a relevant area will be highly valued).

Required Skills:

• Technical Acumen: Foundational understanding of powertrain systems, internal combustion engines, transmissions, EV Battery, E- Motor and assembly processes.
• Basic circuit theory (Ohm's Law, series/parallel circuits, AC/DC concepts) 
• Measuring instruments: how to use a multimeter, oscilloscope, and megger 
• Sensors, relays, contactors, motors, and PLC I/O basics (since test benches often involve these) 
• Reading and interpreting electrical schematics/wiring diagrams.
• Problem-Solving: Strong analytical and problem-solving skills with a keen eye for detail.
• Data Analysis: Basic proficiency in data analysis tools (e.g., Microsoft Excel). Familiarity with statistical tools is a plus.
• Quality Tools: Basic understanding of quality control concepts, Kaizens and tools (e.g., FMEA, SPC, Root Cause Analysis,) is beneficial.
• Software: Familiarity with CAD software (e.g., SolidWorks, CATIA, AutoCAD) is a plus.
• Communication: Excellent written and verbal communication skills, with the ability to effectively collaborate with diverse teams.
• Teamwork: Ability to work effectively as part of a team in a fast-paced manufacturing environment.
• Initiative: Proactive and self-motivated with a strong desire to learn and contribute.
• Adaptability: Ability to adapt to changing priorities and work effectively under pressure.

Preferred (But Not Required) Skills/Experience:

• Hands-on experience in a manufacturing or assembly environment (e.g., through internships, university projects).
• Knowledge of Lean Manufacturing and Six Sigma principles.
• Experience with process simulation tools.
• Understanding of Geometric Dimensioning and Tolerancing.
• Internship or project experience in a manufacturing/assembly setup
• Familiarity with CAD software (SolidWorks, CATIA, AutoCAD)