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Low Voltage Power Supply FMA Engineer

Job ID
66511
Location
Dearborn, Michigan
Category
PD Operations and Quality
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At Ford, you’ll work on ideas that matter, alongside passionate people who want to make a global impact. Together, we’re shaping the next era of transportation—grounded in purpose, driven by progress. Make your move.

  • Job Type: Full time
  • Work Type: Hybrid
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We made history and now we work to transform the future – for our customers, our communities and our families. You'll see your work on the road every day, helping people move freely and pursue their dreams. At Ford, you can build more than vehicles. Come build what matters.

In this position...

At Ford, we are driving the future of automotive innovation. Our Low Voltage Power Supply Architecture team is at the forefront of this transformation, ensuring that the complex electrical "nervous system" of our vehicles is indestructible. We are seeking a high-energy, detail-oriented FMA (Failure Mode Analysis) Engineer to join our dynamic team in Dearborn.

The Opportunity: In this mission-critical role, you will be part of a cutting-edge team revolutionizing Power Supply Architectures for our next-generation vehicles across global platforms. As the "reliability architect," you will ensure the robustness of the foundational electrical systems that power everything from advanced infotainment to safety-critical autonomous driving capabilities. This position demands a proactive systems-thinking approach, integrating expertise from electrical design, failure physics, and functional safety to deliver indestructible solutions. You won't just analyze systems; you will influence the very DNA of Ford’s future vehicle platforms.

What you'll do...

  • Lead Robustness Analysis: Spearhead the FMA (Failure Mode Analysis) process for 12V and 48V Power Supply Architectures, identifying potential failure modes early in the design cycle to influence architectural decisions.

  • Architect Failure Models: Develop and maintain comprehensive Boundary Diagrams, P-Diagrams, and Interface Matrices to visualize and document system interactions and potential error states within the Power Supply Architecture.

  • Drive DFMEA Excellence: Facilitate and lead Design Failure Mode and Effects Analysis (DFMEA) sessions with cross-functional teams, ensuring that every potential risk in the power distribution and management system is mitigated.

  • Collaborate on Design Integration: Act as a key interface with component engineers and system architects to ensure the hardware Power Supply Architecture is optimized for maximum uptime, fault tolerance, and seamless vehicle integration.

  • Innovate with AI: Leverage AI-driven tools and modern data methods to automate failure mode detection and optimize the efficiency of the FMA process.

You'll have...

  • Bachelor of Science degree in Electrical Engineering, Computer Engineering, Systems Engineering, Aerospace Engineering, Mechanical Engineering, Physics, or a closely related technical field.

  • Demonstrated experience in the design, analysis, sizing, or verification of automotive electrical systems, specifically with low voltage Power Supply Architectures (12V and/or 48V).

  • 3+ years of demonstrated experience and strong understanding of Systems Engineering principles and FMA/FMEA methodologies (e.g., DFMEA, Boundary Diagrams, P-Diagrams).

  • Experience in applying ISO 26262 functional safety standards (or equivalent safety-critical industry standards) in a hardware or systems domain.

  • Capability to effectively utilize AI tools and methods for analysis, optimization, or engineering problem-solving.

Even better, you may have...

  • Master’s degree or Ph.D. in one of the aforementioned engineering fields, or a specialized focus in Power Electronics or Control Systems.

  • 3+ years of experience with complex vehicle electrical architectures and automotive power distribution systems on 12V and 48V.

  • 5+ years of demonstrated experience and strong understanding of Systems Engineering principles and FMA/FMEA methodologies (e.g., DFMEA, Boundary Diagrams, P-Diagrams).

  • Familiarity with Ford engineering processes and tools, such as Ford Engineering Design Environment (FEDE), Jama, Global Product Development System (GPDS), and Jira.

  • Professional certification in Six Sigma (Green/Black Belt) or Reliability Engineering (CRE).

  • Excellent communication and presentation skills, with a "challenger" mindset—the ability to proactively identify and resolve complex technical challenges by collaborating across multidisciplinary teams.

You may not check every box, or your experience may look a little different from what we've outlined, but if you think you can bring value to Ford Motor Company, we encourage you to apply!

As an established global company, we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe, or keep you close to home? Will your career be a deep dive into what you love, or a series of new teams and new skills? Will you be a leader, a changemaker, a technical expert, a culture builder…or all of the above? No matter what you choose, we offer a work life that works for you, including:

  • Immediate medical, dental, vision and prescription drug coverage

  • Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more

  • Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more

  • Vehicle discount program for employees and family members and management leases

  • Tuition assistance

  • Established and active employee resource groups

  • Paid time off for individual and team community service

  • A generous schedule of paid holidays, including the week between Christmas and New Year’s Day

  • Paid time off and the option to purchase additional vacation time.

This position is a salary grade 6 to 8 and ranges from $74,300 - $166,200.    

Final determination of salary grade will be based on candidate's skills and experience, and base salary will be set within the applicable range according to job scope, responsibility and competitive market value.

For more information on salary and benefits, click here: https://fordcareers.co/GSR

Visa sponsorship is not available for this position.

Candidates for positions with Ford Motor Company must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.

We are an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, religion, color, age, sex, national origin, sexual orientation, gender identity, disability status or protected veteran status. In the United States, if you need a reasonable accommodation for the online application process due to a disability, please call 1-888-336-0660.

This position is hybrid. Candidates who are in commuting distance to a Ford hub location may be required to be onsite four or more days per week. #LI-Hybrid #LI-DP1

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Change the world with your ideas.

Speak up. We’re listening. At Ford, we believe the right ideas, and the people behind them, can move an entire industry. Here, you'll work with teams who value your voice, push bold ideas forward, and leave a mark that lasts.

An office lobby with people in various activities.

Support designed to go the distance.

From day one, Ford invests in you with medical benefits built to help you plan for what’s next. You’ll also get support for you and your family that meets you at every step, so you can move forward with confidence.

  • Health and Wellness

    Comprehensive medical, dental, vision, mental health, and unique wellness perks keep you and your family supported every step of the way.

  • Financial and Retirement Programs

    Build a strong financial future with robust retirement contributions, savings programs, and free personalized financial planning tools.

  • Flexible Vacation and Holidays

    Enjoy your time away from work with generous vacation, holidays, and flexible family leave designed to help you balance life and work with ease.

  • Vehicle Discount Program

    The best thing about building great products is driving them! The second-best thing: sharing your discount with family and friends so they can drive them, too.

  • Family Growth and Support

    Grow your family confidently with fertility, surrogacy, and adoption assistance, paid parental leave, and a supportive new-parent ramp-up program.

  • Additional Programs

    Enjoy unexpected extras like pet insurance, legal services, identity protection, and access to convenient health and wellness services.

Ford gives me the space to innovate, to lead, and to serve — all while staying true to who I am as an engineer, educator, and parent. It’s not just a career; it’s a community that drives change.

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