BOM Analyst
- Job ID
- 63637
- Category
- Manufacturing
- Location
- Chennai, India
- Work Type
- Hybrid
- The position requires lots of cross functional / regional coordination which gives sufficient exposure, but, at the same time is as challenging & interesting.
- Regular touch point meeting with plant ECC to manage salvage activites.
- Working with cross functional team including PD, STA , Purchase etc to find opportunity for diversion and salvage obso parts
- Working with other MP&L plant lead for competing diversion opportunity between Ford plants
- Interact with purchase to contain supplier obso claims and agree for final settlement
Balance out Study:
- Aligned with Changeover Plan, ensure that the Balance out study kicked-off 24/12 months prior to JL with all CFT to identify critical issues and steer through the team for resolution.
- Lead the End-to-End process including all the significant activities to ensure the smooth phase out of the model
- Monitor the progress of the phase out activities through structured meetings till the Job Last
- Publish the Management report outs of the overall Balance Out status for a program
- Track all BO actions as per the BO charter
In-Plant Obsolescence
- Identify all Obsolete & potentially obsolete stocks arising out of Balance outs, PDLs & running Engineering changes are reviewed with Global commodity engineers (LVEA), PD/PVT, Suppliers, STA, Purchase, FCSD and Plant MP&L teams to identify opportunities of salvage by means of re-work/re-export/re-use opportunities in across all Ford region produced vehicle lines.
- Proactively engage with
- Manufacturing plants ahead of implementation curve/Balance out dates to understand any potential opportunities to use stocks before implementation of change.
- New model Launch program teams to arrive at opportunities to re-use obsolete stocks.
- Sales Planning & Plant Operation planning teams to arrive at right volume lock plan for all future balance out programs & Obtain approval in Sales & Production control forums.
- In the event of re-export, work together with SCM, Customs, Network logistics function, packaging & Finance teams for physical execution of shipment.
- As a Proactive measure, Analyze the root cause of high value parts turning potentially obsolete & aim to fix the issues at the origin
- Drive physical disposition on timely basis and write off obsolete inventory as per Finance manual.
- Involve Annual, Monthly finance forecast discussions to ensure the Obsolescence is within approved budget.
- Develop data analytics based solution using AI/ML tools to reduce obsolescence
Supplier Obsolescence
- Identify & exclude all salvage opportunities in a supplier claim before finalizing the Ford liability.
- Validate the supplier claim for accuracy in line with Ford obsolescence policy guidelines
- Align Ford Purchase & supplier on the Ford liability.
- Ensure Supplier stock Physical / Digital audit as per Ford liability and maintain the evidences for Internal control audit.
- Ensure payment within the agreed time line
Education : B.E.
Professional Exposure:
3 yrs + experience in any of the following: Supply Chain Management (Preferred), Pre-Production Management (PPM), Supplier Constraint Mgt., Capacity Planning or Purchasing in Manufacturing/Engineering industry.
Special Knowledge or skill required:
- Knowledge in CMMS, WERS, BOM, Data mart.
- Supply chain & high-level Engineering change process knowledge is a must.
- Good analytical skills on data crunching is a must.
- Should have an overall knowledge on other cross functions teams (PVT, LVEA, Plant MP&L, STA, Quality & customs, network logistics, packaging, Trading companies, suppliers, Finance, etc)
- Automotive product knowledge is an added advantage.
- Automation skill sets like Power BI, VBA Script
- Working knowledge in Python.
- Proficiency in using LLM, AI based tools for minor coding projects
-
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