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DES Engineer

Job ID
61534
Category
Manufacturing
Location
Chennai, India
Work Type
Hybrid

Engineers must possess strong knowledge of material handling fundamentals, warehouse operations, and AGV/AMR automation processes.

  • Build and validate Plant Simulation models for machining, assembly, and material handling systems.

  • Understand the Throughput and Material Flow simulation procedures and implement the same

  • Implement control logic and automation using SimTalk scripting.

  • Collaborate with process owners (BoP Owners/ Program teams) for input collection and compile and review the results

  • Throughput Simulation

    • Model gantry and conveyor configurations 

    • Quantify line throughput with station utilization charts

    • Identify bottlenecks and quantify losses due to downtimes and quality

    • Propose actionable insights to mitigate losses and improve throughput

    • Run buffer / pallet sensitivity analysis to optimize the resources

  • Material flow Analysis.

  • Perform overall flow map of products through the facility

  • Produce aisle heat map for trips per hour for each aisle way

  • Optimize Material flow and collaborate with the proper personnel to facilitate those optimization opportunities.

  • Provide data to the team for PMHV planning.

  • Provide data to industrial engineer for labor planning

  • Calculate the utilization of the point of fit (PoF) docks.

  • Collaborate on the shift scheduling projects to assist in reducing inventories.

  • Collaborate with teams for continuous improvements.

  • Analyze simulation results and communicate opportunities (Cost avoidance/ Investment efficiency/ JPH Increase) to the team.

  • Present findings through clear dashboards and executive summaries.

  • 1–3 years of hands-on experience with Siemens Plant Simulation and SimTalk programming. 

  • Professional Knowledge and strong Skills on: Discrete Event Simulation /Programming /Auto CAD /MS Office

  • Knowledge of lean principles and intralogistics systems.

  • Read & Analyze process flow diagram

  • Strong Logic building ability. 

  • Data analytics & Interpretation skills

  • Ability to work independently when required

  • Excellent Communication, Customer relation skills as well as ability to work with a diverse team

  • Candidates should be flexible to work in shift, if necessary.

  • Built on one bold idea and the passion to define sustainable transportation for generations to come, Ford is a story about people with a vision that’s still being written.

    What We Do
  • Ford’s culture fuels the kind of momentum where ideas flow, progress is unstoppable, and our people keep redefining what it means to innovate.

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  • At Ford, your work matters, your life matters and we’re here to back the whole you—from growth to well-being—so you show up ready to realize your full potential.

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