Material Flow Engineer

Primary deliverables include: 

1) Acquisition, standardization and analysis of data using Plan for every Part to develop KPIs and metrics for formalizing 5 year vision for each plant and a Material Flow Dashboard to present and compare all data

2)  Developing a methodology to standardize Material Flow simulations to incorporate standards for automation as well as developing a feedback methodology to verify simulation outputs

 3) Align simulations with Labor analysis and PMHV (Powered Material Handling Vehicle) and automation requirements to support new model programs developments upfront and through the key milestones 

The role requires collaboration with a multi-functional team (MFE teams, Packaging, Warehouse, North American Vehicle Logistics, North America Material Logistics and Automation) for programs from initial concept through to launch at the Plant.  During new model study phases, the successful applicant will work with the MFE teams to develop the logistic plan for flow of parts from dock to market areas and then to point of fit and virtually validate the key outputs including safety, labor, delivery equipment.

• 4 Days On Site in GTBC MÉXICO (Naucalpan, México)

• Travel 50% of the time. (2 weeks each month), need to have valid USA VISA. 

• Develop data sets for each plant to define material flow for key strategies, some examples include -  Conversion to automated deliveries to point of use, Space utilization in the plants and space efficiencies, Program cost efficiencies and benchmarking, incorporation of plant high hurts, Work Station Readiness (Primary and backup containers) and improvement of value add work on a workstation, Conversion to Li-Ion PMHVs etc.

• Use virtual tools to simulate material flow in a plant, validating the input and output of the simulation results and align with labor and equipment used for material delivery

• Verify and standardize methodology and inputs for simulations for automated processes

• Collaborate with cross-functional activities within MP&L as well as other teams (Final Assembly Manufacturing Engineering, Body Construction Engineering, Industrial Engineering, Product Development, Manufacturing Strategy and Advanced Planning and Assembly Plant) to ensure Integrated, Safe, Lean and Cost-Effective Material Flow

• Drive adoption of New Technologies and Automation projects

• Analyze MP&L Key Process Indicators (KPI’s) and implement corrective actions to deliver Business Objectives

• Utilize Manufacturing/MP&L Knowledge to Identify potential risks and implement preventive measures

• Bachelors Degree

• 2+ years experience in Manufacturing Engineering, Industrial Engineering or MP&L

• Autocad and data analysis / management / presentation skills

• Power Apps / Power Bi tool for data presentation

• Experience with current simulation tools (FlexSim/Plant Sim)

• Strong Project Management skills and result-oriented mindset

• Proven ability to inspire and work with cross-functional teams 

• Good understanding of Lean Manufacturing principles and Material Flow

• Ability to set long term goals and implement Manufacturing Strategies

• Demonstrated ability to analyze complex issues, identify root causes and implement corrective actions

• Strong english communication skills

• Ability to travel to validate virtual model input and output

DISCLAIMER: Ford Motor Company is an Equal Opportunity Employer, as we are committed with a diverse workforce, and do not discriminate against any employee or applicant for employment because of race, color, sex, age, national origin, religion, sexual orientation, gender identity and/or expression, status as a veteran and basis of disability.